CNC-Based Optical Solution for High-Precision Defect Detection and Sizing of Electronic Components
Automated Quality Control Solution for Component Defect Detection
This high-speed precision automatic measuring and screening equipment integrates vision measurement software, CCD industrial camera, mechanical systems, industrial computer, electrical components, and solenoid valve blowing functions. Through automated feeding systems (vibrating plates, manipulators, belts, etc.), workpieces are transported to the detection station for high-speed photography. The visual inspection software then evaluates and calculates results, sorting workpieces into good and defective products according to preset criteria, achieving comprehensive quality inspection and screening.
Detection Capabilities
- Workpiece size measurement
- Workpiece appearance defect detection
- Color recognition and defect detection
- Character recognition (OCR) and defect detection
- Barcode recognition and defect detection
- Coding recognition and defect detection
Inspection Advantages
- Non-contact detection, no damage to workpieces
- High detection accuracy up to 0.001mm
- Fast detection speed of 5000 pieces per minute
- Improves overall enterprise efficiency
- Saves significant manpower and material costs
- Fully automatic, stable and reliable operation
- Enhances corporate competitiveness
Application Fields
Widely used in mobile phones, electronic products, precision hardware, injection molding products, industrial manufacturing, automobile manufacturing, mechanical processing, powder metallurgy, new energy, components, electrical appliances, clothing, daily necessities, food, medical, pharmaceutical, military, aerospace and other fields.
UNIMETRO Component Visual Inspection Equipment
Provides effective solutions for various appearance defects and dimensional quality problems in the manufacturing process of inductance, resistance, capacitance and other component products. Automatically inspects component appearance defects and dimensions while intelligently outputting inspection reports. Helps component manufacturers optimize production processes, reduce costs, and ensure perfect product quality.
Product Specifications
Compatible Products: Lithium battery cap, cap semi-finished product, cap PTC, sealing ring, cap anode cap, etc.
Dimensions: 900×1000×1800mm (L×W×H)
Weight: 300kg
Key Features
- Automatically detects appearance defects and dimensions of commutators
- All testing items completed in one operation
- High versatility - single device detects multiple commutator products
- Industry-leading defect detection for commutator appearance
- Detection speed up to 800 pieces per minute
- Detection accuracy up to 0.001mm
- Automatic classification and sorting of good and defective products
- Automatic feeding with storage hopper reduces manual feeding frequency
- Equipped with imported optical components from Germany, Japan and Italy
- Intelligent test output helps improve lithium commutator production process
- Easy to learn and use - operational after 1-2 days training
- 24/7 uninterrupted operation capability
Technical Parameters
| Detection Category |
Parameters |
| Size detection |
Height, outer diameter, different size mixture |
| Solder joint |
No welding spot, missing welding, welding deviation, breakdown, explosion black, false welding, welding depth, welding shallow, spot penetration, welding defect |
| Arc welding |
Whether there is arc welding, arc welding quantity, arc welding eccentricity, missing welding, no welding spot, welding black, welding defect, broken point, etc. |
| Orifice |
Missing orifice plate, orifice plate position offset, orifice plate missing, orifice plate deformation, stains, scratches, orifice plate mixing, etc. |
| Positive cover |
Top cover deformation, eccentricity, scratches, crushing, stains, bumps, indentation, watermarks, top cover mixing, etc. |
| Sealing ring |
The sealing ring is damaged, deformed, poorly coated, color difference of the sealing ring, mixing of the sealing ring, etc. |
| Rubber ring |
Missing apron, missing, offset, broken apron, broken apron, etc. |
| PTC |
Deformation, scratches, embossing, damage, black edges, inner and outer edges, dirty surfaces, color difference, poor plating, etc. |
Visual Inspection System
Our independently developed visual inspection software, backed by over ten years of core R&D expertise, features more than 2000 functions including defects, color, size, copper leakage, and OCR detection. This comprehensive quality control system supports rapid product detection across more than 100 industries with full automatic non-contact operation that causes no workpiece damage.
The programmable software can filter up to 32 categories and handle multiple workpieces simultaneously, significantly improving enterprise efficiency. With detection speeds up to 5000 pieces per minute and accuracy reaching 1μm depending on the workpiece, the system eliminates redundant manual operations from detection through screening to packaging, reducing labor costs and human error while improving accuracy.
Featuring intelligent software with user-friendly interface, simple operation, simulation data options, enhanced large-batch data processing, and ERP system integration, our solution dramatically improves enterprise data processing efficiency.
Appearance Defect Detection
Company Information
Our Clients & Agents
Frequently Asked Questions
Q1: Are you a factory or trading company?
A1: We are a factory and provide responses within 24 hours.
Q2: What does your company mainly produce?
A2: We primarily manufacture Vision Measuring Machines, Coordinate Measuring Machines, CMM & VMM fixtures, and related equipment.
Q3: How to Choose the Appropriate Specification?
A3: Our professional team will recommend suitable specifications based on your product variety and size requirements.
Q4: Do you accept customized service?
A4: Yes, we provide both standard machines and customized solutions tailored to customer needs.
Q5: What is your warranty period?
A5: Our products come with a 1-year warranty. We have enhanced durability on breakable components, ensuring reliable product quality.
